Summary
Overview
Work history
Education
Skills
INDUSTRIAL TRAININGS
Languages
Certification
Accomplishments
Personal Information
Timeline
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Zahid Hussain

Zahid Hussain

Conakry,Pakistan

Summary

Experienced mechanical engineer with a strong background in power plant operations and maintenance. Specialises in the management of static and rotating machinery, ensuring reliability and efficiency. Proven track record in implementing CMMS/ERP systems and enhancing safety standards. Committed to optimising plant performance through effective team leadership and technical expertise.

Overview

14
14
years of professional experience
7
7
years of post-secondary education
1
1
Certification

Work history

Section Head-Mechanical

MAN Energy Solutions Guinea SARL
Conakry
08.2019 - 07.2025
  • Supervise and direct 20-member maintenance team at oil base open cycle power plant, delivering guidance, training, and development to guarantee optimal performance with high-quality work.
  • Ensured 100% availability and reliability of Engines (MAN 6x18V32/40CD) and Turbochargers (MAN NR34/S). Implemented effective maintenance methodologies to enhance equipment performance. Focused on maintaining high standards of quality and safety throughout operations.
  • Direct maintenance and functionality of plant auxiliary components including air compressors, oil separators, exhaust gas treatment (SCR), water treatment (RO), pumps, and balance of plant (BoP) system.
  • Managed overall plant maintenance to uphold safety standards and operational efficiency. Directed team in timely execution of preventive and corrective maintenance tasks on engines. Implemented effective troubleshooting techniques, resulting in 40% decrease in unplanned downtime.
  • Orchestrated and managed CMMS (AMOS) ERP operations at site, generating maintenance plans, work orders (WOs), parts history, streamlined procurement processes for purchase requests (RFQs) and orders (POs), leading to 20% decrease in maintenance costs and mean time to repair (MTTR), along with improved mean time between failure (MTBF), asset reliability, and operational efficiency.
  • Perform NDT testing, reliability inspections (RCM), and RCA of persistent problems, overseeing design and review for required modifications to prevent rework and improve equipment reliability.
  • Coordinated efforts for ISO 9001 (QMS), 14001 (EMS), and 45001 (OHS) certifications, promoting secure work environment by prioritizing JHAs and safety initiatives, resulting in zero LTI and 80% decrease in cutting incidents.
  • Streamlined procurement processes to ensure uninterrupted warehouse inventory flow.
    Compiled reports on maintenance costs and budgets (€1.2M), enhancing financial efficiency and reducing overall expenditures.
  • Led induction interviews for new team members, ensuring smooth transitions. Formulated job descriptions that accurately reflected required competencies. Administered annual appraisals and defined specific goals for individuals. Evaluated team performance and KPIs to promote a culture of continuous improvement.
  • Developed comprehensive maintenance reports (PMR, CMR, TR, MMR, MOM) for management review. Handled warranty claims and EWOs to facilitate timely resolutions. Controlled maintenance costing and budgeting with regular updates to Plant Manager.
  • Executed comprehensive training program for maintenance staff, leading to 60% boost in operational efficiency. Coached and mentored team members to ensure adherence to safety compliance and skill enhancement.
  • Optimized plant performance through collaboration with operations and electrical teams. Engaged with senior management, contractors, clients, and stakeholders for seamless coordination.

Mechanical Service Engineer

MAN Energy Solutions Pakistan
Lahore
09.2015 - 07.2019
  • Supervised maintenance teams at oil base combined cycle power plant in collaboration with O&M and MAN PrimeServ (Field Services) teams throughout engine troubleshooting and significant overhaul maintenance.
  • Executed timely maintenance for Dresser Rand-Frame 30 steam turbine and MAN 18V48/60B engines.
    Coordinated maintenance activities for MAN TCA77 turbochargers and related auxiliaries.
    Maintained high operational standards through effective scheduling of service tasks.
  • Managed operational integrity and maintenance of air compressors (NK, Renner), oil separators (GEA), boilers/HRSG, pumps, water treatment, and balance of plant (BoP) system.
  • Spearheaded team management and resource allocation during major overhauls of engines, turbochargers, and auxiliaries, including 36K and 48K hour PMS, ensuring optimal performance and safety.
  • Executed extensive overhaul of Steam Turbine & Auxiliary, actively engaged in casing, rotor & bearings, gearbox, and control valves removal, dismantling, inspection and reassembly.
  • Conducted Level-4 comprehensive refurbishment of Electric Generator (ABB), elevating performance
  • Implemented CMMS (API PRO) ERP system to generate maintenance plans, work orders, monitor equipment performance and longevity, manage inventory and facilitate efficient operations.
  • Upheld safe working conditions, formulated JHAs, guaranteeing compliance with regulatory standards, generated comprehensive maintenance reports and relayed information to Maintenance Manager.

Commissioning Support Engineer

Gorou Banda Power Project
Niamey
12.2016 - 02.2017
  • Conducted commissioning of Engines (MAN 18V48/60TS), Turbochargers (MAN TCA88, TCA77), and plant auxiliary, upholding quality benchmarks
  • Executed reliability run test (RRT), site acceptance test (SAT), and 240 hours of semi-industrial operation (SIO) for entire complex.

Assistant Mechanical Engineer (O & M)

Wartsila Pakistan (Pvt) Limited
Faisalabad
08.2011 - 08.2015
  • Supervised maintenance team at oil base combined cycle power plant, facilitated team development and training, implemented activities aligned with safety protocols and upheld LOTO compliance.
  • Managed Steam Turbine (GE-Thermodyne 8-9MC6), Engines (Wartsila 18V46/58), Turbochargers (ABB TPL76), Oil Separators (Alfa Laval), Air Compressors (Sperre, Gardner Denver), Boilers/HRSGs, diverse range of pumps, water treatment and balance of plant (BoP) system.
  • Executed comprehensive overhaul of Steam Turbine & Auxiliary, actively engaged in removal, dismantling, inspection, and assembly of casing, rotor & bearings, gearbox, and control valves.
  • Managed and carried out extensive overhauls for engines, turbochargers, and plant auxiliaries at intervals of 12K, 24K, and 36K hours PMS, securing optimal performance and safety compliance.
  • Oversaw maintenance plans, work orders (WOs), and inventory through CMMS (PMS, Maximo).
  • Established QHSE protocols, generated maintenance reports and communicated findings to Maintenance Manager.
  • 2 Years worked as Junior Operation Engineer, performed routine operation of Engines, Steam Turbine, BOP system from field and control room through WIOS, PLC, SCADA and HMIs.
  • Conducted sophisticated ADCT operations aligned with PPA, generated DOR, communicated results to Operation Manager.

Education

BSc - Mechanical Engineering

University of Engineering and Technology
Lahore, Punjab
01.2007 - 01.2011

DAE - Mechanical Technology

Government College of Technology
Multan, Punjab
09.2004 - 07.2007

Skills

  • Power Plant Operations & Maintenance
  • Field Service Exposure
  • Static/Rotating Machines
  • Plant Commissioning & Testing
  • CMMS/ERP Implementation
  • Technical Proficiency
  • Decision-Making
  • Maintenance Planning & Scheduling
  • Resource Management
  • QHSE/Safety Implementation

INDUSTRIAL TRAININGS

  • Intern Engineer, Training on Rig installation, Well drilling, Gas compression, Gas Turbine Power Plant, and Gas purification., PPL, Sui, Pakistan, 08/01/10
  • Intern Engineer, Training on urea and ammonia production, combined cycle power plant, compressors, NDT inspection., PAFL, Mianwali, Pakistan, 07/01/09
  • Intern Engineer, Training on 1400 MW steam power plant operation and maintenance., Thermal Power Station (GENCO-III), Muzaffargarh, Pakistan, 07/01/08

Languages

English
Fluent

Certification

Registered Engineer with Pakistan Engineering Council, PEC ID: MECH/23913

Accomplishments

    Secured first position throughout 3-years diploma program.

Personal Information

Date of birth: 08/01/89

Timeline

Section Head-Mechanical

MAN Energy Solutions Guinea SARL
08.2019 - 07.2025

Commissioning Support Engineer

Gorou Banda Power Project
12.2016 - 02.2017

Mechanical Service Engineer

MAN Energy Solutions Pakistan
09.2015 - 07.2019

Assistant Mechanical Engineer (O & M)

Wartsila Pakistan (Pvt) Limited
08.2011 - 08.2015

BSc - Mechanical Engineering

University of Engineering and Technology
01.2007 - 01.2011

DAE - Mechanical Technology

Government College of Technology
09.2004 - 07.2007

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Zahid Hussain